CASE STUDY > ULTRATECH CEMENT

How UltraTech Cement used VR to train their workforce on HSE best-practices

Deployed in 55+

cement plants across India

Trained 65,000+

workers in VR

Deployed in 55+

cement plants across India

Trained 65,000+

workers in VR

Deployed in 55+

cement plants across India

Trained 65,000+

workers in VR

“Using VRseBuilder, over 40 training modules were created in a short period of time.

With our 65000-strong workforce, we were able to address all our diverse training needs. It helped our workers gain hands-on experience in a risk-free environment.”

General Manager, Safety

UltraTech Cement

“Using VRseBuilder, over 40 training modules were created in a short period of time.

With our 65000-strong workforce, we were able to address all our diverse training needs. It helped our workers gain hands-on experience in a risk-free environment.”

General Manager, Safety

UltraTech Cement

“Using VRseBuilder, over 40 training modules were created in a short period of time.

With our 65000-strong workforce, we were able to address all our diverse training needs. It helped our workers gain hands-on experience in a risk-free environment.”

General Manager, Safety

UltraTech Cement

The VRseBuilder ROI

Building faster with GenAI

VRseBuilder Gen AI capabilities allow our learning & experience designers to translate paper / PPT-based SOPs to VR storyboards in no time. We did this over 40 training modules, for UltraTech

Accelerated learning

The VR training modules cut traditional training time in half while doubling knowledge retention, enabling faster and more effective learning

Deployment at scale, pan India

UltraTech had 50+ plants across India, with various deployment challenges. We worked closely with their IT / digital teams in successfully implementing a company-wide rollout, with a centralized dashboard & performance-tracking

Why did Ultratech choose AutoVRse’s VR training?

Speed to Market

Powered by AI, 40+ VR training modules were created efficiently, addressing several critical SOPs - conveyor belt, working at height, material handling etc

Comprehensive LMS Integration

VRseBuilder offered a custom front-end and back-end platform, integrated with UltraTech's local IT systems, offering functionality comparable to a comprehensive learning management system

On Premise Deployment

The solution was deployed on-premise, ensuring seamless access for all stakeholders, and adherence to necessary info-sec protocol

Scalable to Multiple Plants

Our robust platform enabled scaling from 1 pilot plant to 55 locations across India, with over 200 VR headsets deployed & ready-to-go

Ultratech safety journey

key moments

Pilot Launch Program

Initiated a proof-of-concept with APCW (Tadipatri), using the Cement Packer Operation module as a test-case.

Completed development, deployment & successful training of first 20 workers within one month.

Rapid Development Cycle in VR

Within months, we were able to create 40+ training modules, using VRseBuilder.

The most critical SOPs, and processes with higher incidence rates, were all captured in this cohort.

Large Scale
Deployment

Deployed 200+ VR devices across 55 plants



Successfully trained over 75,000 workers using the new VR safety modules

Integration With Existing Systems

Developed web dashboards, for performance-tracking and analytics.

Integration with existing LMS / ERP systems ensured seamless access & comprehensive training management.

Pilot Launch Program

Initiated a proof-of-concept with APCW (Tadipatri), using the Cement Packer Operation module as a test-case.

Completed development, deployment & successful training of first 20 workers within one month.

Rapid Development Cycle in VR

Within months, we were able to create 40+ training modules, using VRseBuilder.

The most critical SOPs, and processes with higher incidence rates, were all captured in this cohort.

Large Scale
Deployment

Deployed 200+ VR devices across 55 plants



Successfully trained over 75,000 workers using the new VR safety modules

Integration With Existing Systems

Developed web dashboards, for performance-tracking and analytics.

Integration with existing LMS / ERP systems ensured seamless access & comprehensive training management.

Pilot Launch Program

Initiated a proof-of-concept with APCW (Tadipatri), using the Cement Packer Operation module as a test-case.

Completed development, deployment & successful training of first 20 workers within one month.

Rapid Development Cycle in VR

Within months, we were able to create 40+ training modules, using VRseBuilder.

The most critical SOPs, and processes with higher incidence rates, were all captured in this cohort.

Large Scale
Deployment

Deployed 200+ VR devices across 55 plants



Successfully trained over 75,000 workers using the new VR safety modules

Integration With Existing Systems

Developed web dashboards, for performance-tracking and analytics.

Integration with existing LMS / ERP systems ensured seamless access & comprehensive training management.

Take your first step

in VR Training Today

Get started with 5 VR training modules from VRseBuilder library, track ROI with web-based training dashboard and gamify your modules with VRseBuilders Creation Studio